Category Archive: Contract Packing

Types of Secondary Packaging- Infographic

Secondary packaging acts as a bumper with protective layers that are distinctly different from the primary packaging materials. In the above example, secondary packaging would be the outer cardboard 12-pack of soda that displays the company name, logo and eye-catching design that prompts a consumer to pick it up and put it in their cart.
Types of Secondary-Packaging

Unlocking Growth: Boost Your Capacity with Co-Packing Expertise

Co-Packing Expertise

In the dynamic landscape of modern business, scaling up operations while maintaining product quality and meeting market demand can be a challenging endeavor. Enter co-packing, a strategic collaboration that holds the potential to revolutionize the way businesses operate and expand.

Businesses in all industries can realize many benefits when they understand the concept of co-packing and explore its many advantages.

Understanding Co-Packing: A Game-Changing Partnership

Co-packing, short for contract packaging, is a business arrangement where a company entrusts a specialized co-packer to handle the packaging and sometimes even secondary production work of their products. This collaboration allows businesses to leverage the expertise, resources, and scalability of the co-packer to optimize production processes and boost their capacity. The practice is particularly prevalent in industries such as food and beverage, where packaging plays a pivotal role in product presentation and preservation.

Five Key Benefits of Co-Packing

Numerous advantages come with integrating co-packing into your business strategy, particularly when working with an experienced contract packaging company


Co-packers are equipped to handle large production volumes, making it easier for your business to meet surges in demand without the need for significant infrastructure investments.

Cost Efficiency:

Co-packing eliminates the need for capital expenditures on specialized equipment and facilities, reducing operational costs and freeing up resources for other strategic endeavors.


 Co-packers are well-versed in the intricacies of packaging and production. They bring specialized knowledge to ensure your products are packaged efficiently, aesthetically, and with regulatory compliance in mind.

Speed to Market: 

With streamlined operations and established processes, co-packers enable quicker turnaround times, allowing your products to reach the market faster and capitalize on trends.

Focus on Core Competencies:By outsourcing packaging to experts, your business can allocate more time and energy to its core competencies, such as product innovation, marketing, and customer engagement.

Scaling Your Food Business with Co-Packing

In an insightful article from Forbes, the significance of co-packing for scaling food businesses is explored. The article underscores how co-packing can be a game-changer for food entrepreneurs looking to expand their reach and maintain consistent quality as production scales. It delves into key considerations, such as finding the right co-packing partner and ensuring alignment of values and goals.

Peoria Production Solutions: Pioneering Co-Packing Excellence

As the co-packing landscape evolves, Peoria Production Solutions stands out as a premier provider of contract packaging services. With a proven track record of excellence, Peoria Production Solutions offers a comprehensive suite of co-packing solutions designed to meet the diverse needs of businesses across industries.

From product packaging to kitting and assembly, Peoria Production Solutions is equipped with state-of-the-art facilities and a dedicated team that ensures your products are handled with care and precision. Our commitment to quality, coupled with our expertise in navigating industry regulations, positions us as a trusted partner for businesses seeking to enhance their capacity and streamline operations.

Elevate Your Business with Peoria Production Solutions

Co-packing emerges as a transformative strategy for businesses seeking to boost their capacity, streamline operations, and focus on growth. With its array of benefits, co-packing holds the potential to revolutionize the way products are packaged and delivered to market. For those ready to embrace this evolution, Peoria Production Solutions stands as a beacon of excellence, offering tailored co-packing solutions that align with your business objectives.

Are you prepared to take your business to the next level? Discover the full spectrum of co-packing services offered by Peoria Production Solutions and experience firsthand the impact of strategic collaboration. Contact us today to embark on a journey of growth, efficiency, and success with co-packing solutions. 



The Issues Facing Healthcare Repacking and Packaging Sector

 Repacking and Packaging for Healthcare products

The healthcare repacking and packaging market faces constant challenges to keep up with regulatory updates, sustainability goals, and new technologies. How these healthcare packaging issues are solved impacts overall warehouse management practices and overall profitability and efficiency.

Understanding the rules of Good Manufacturing Processes (GMP) and the significance of secondary packaging in the healthcare and pharmaceutical industry can help companies in this field to maintain tight inventory control, productivity, and profitability.

The Significance of Good Manufacturing Practices (GMP) in Healthcare

The pharmaceutical industry is subject to rigorous scrutiny due to the nature of its products. Adhering to Good Manufacturing Practice (GMP) regulations is vital for ensuring the safety, quality, and efficacy of medicines and medical devices. By following GMP guidelines, manufacturers can:

  • Ensure Safe Storage: GMP regulations require manufacturers to store medicines and raw materials safely to prevent deterioration and contamination. Proper storage procedures and strict control over material movement within the warehouse are essential.
  • Prevent Product Contamination: GMP mandates that materials be reviewed per their use and stored safely according to prescribed methods. The proper labeling and updating of accurate information as well as ensuring all goods pass through the proper quality control checks are all crucial steps to avoid product contamination
  • Avoid Shipping Errors: GMP guidelines prevent the shipment of expired products or damaged goods, reducing the risk of patient harm and financial losses for manufacturers.
  • Facilitate Documentation: Warehouse managers in the pharmaceutical industry face the challenge of maintaining correct documentation for various items, such as printed materials, packing materials, precursor chemicals, and active pharmaceutical ingredients (APIs). These materials require unique identification numbers and adherence to GMP procedures.

Incorporating Technology for Effective Compliance

Embracing modern-day technologies and systems is vital for complying with GMP regulations efficiently. Automated software, cloud technology, mobile devices, and the latest hardware can streamline processes, enhance accuracy, and ensure compliance with mandated legal procedures.

Pharmaceutical Packaging Testing Equipment Market Overview

The pharmaceutical packaging industry plays a critical role in ensuring product safety, integrity, and marketing appeal. According to The Business Research Company’s Pharmaceutical Packaging Testing Equipment Global Market Report 2023, the market size for such equipment is projected to reach $4.7 billion by 2027. This growth is driven by the increasing demand for safe and reliable packaging solutions.

Peoria Production Packing and Secondary Packaging Solutions

Secondary packaging in the pharmaceutical industry serves several crucial functions beyond primary packaging. Peoria Production Solutions (PPS) is a reliable and experienced provider of secondary production services with over 80 years of industry expertise.

PPS’ Commitment to Quality and Sustainability

PPS emphasizes strict adherence to quality policies as part of its ISO9001:2015 certification. We follow lean production practices, continuously improving efficiency and reducing waste through exercises like Value Stream Mapping (VSM). Advanced inventory tracking enterprise resource planning (ERP) software ensures accuracy, efficient record-keeping, and prompt delivery of sales orders. Our ERP system provides real-time inventory tracking with unique lot code identifiers to ensure product tracking and full accountability of all customer-supplied materials.

With an FDA-certified clean room, we offer healthcare repacking and packaging solutions that help companies to maintain good manufacturing practices and warehouse management solutions. Secondary packaging solutions play a crucial role in promoting products, enhancing branding, and protecting goods during transit.

Peoria Production Solutions demonstrates the importance of quality, efficiency, and sustainability in the healthcare repacking and packaging landscape. We utilize automated equipment and inventory tracking software and follow strict quality policies with a dedicated staff. Contact us to learn more about our solutions for healthcare repacking and packaging that help companies meet production and quality goals.

The Crucial Role of Secondary Packaging for Pharmaceuticals

Secondary Packaging for Pharmaceuticals

In the world of pharmaceuticals, ensuring the safety, integrity, and efficacy of products is of paramount importance. From manufacturing to distribution, every step must be carefully executed to maintain the highest quality standards. Secondary packaging plays a vital role among the critical steps involved in pharmaceutical packaging.

Pharmaceutical manufacturers and distributors realize the significance of secondary packaging and achieve the greatest value when working with an experienced contract packaging company.

The Importance of Secondary Packaging

Secondary packaging refers to the exterior packaging that contains the primary drug containers, such as bottles, vials, or blister packs. It serves multiple purposes that are crucial for the pharmaceutical industry such as:

  • Protection: The primary function of secondary packaging is to protect pharmaceutical products from environmental factors, such as moisture, light, and temperature fluctuations. By creating a barrier, it helps maintain the stability and integrity of the drugs throughout their shelf life.
  • Safety: Secondary packaging safeguards against tampering and counterfeiting. It often includes features like tamper-evident seals, holograms, or unique identification codes, ensuring the authenticity and safety of the product.
  • Information and Identification: Secondary packaging provides space for essential information, such as dosage instructions, warnings, expiration dates, and batch numbers. This information is crucial for healthcare professionals, pharmacists, and patients to ensure proper usage and traceability.
  • Convenience: Well-designed secondary packaging enhances the convenience of handling, storing, and dispensing pharmaceutical products. It may include features like child-resistant closures, easy-open mechanisms, or user-friendly designs to improve patient compliance and medication management.

Contract Packager with Secondary Packaging Experience and Expertise

Peoria Production Solutions, PPS, is an experienced contract packaging company that specializes in providing secondary packaging for pharmaceuticals. With over 80 years of experience, Peoria Production Solutions has established itself as a trusted contract packaging company specializing in secondary packaging for pharmaceuticals. Key aspects that set PPS apart include:

Customized Solutions: PPS understands that each pharmaceutical product has unique packaging requirements. We collaborate closely with clients to develop tailored secondary packaging solutions that meet specific needs, ensuring optimal protection and compliance.

Quality Assurance: PPS is an ISO9001:2015 registered contract packaging company that places a strong emphasis on quality assurance. We strictly adhere to industry standards and regulations and meticulously follow detailed work instructions. We employ robust quality control measures to ensure that each packaging component meets the highest quality standards and complies with regulatory guidelines.

State-of-the-Art Facilities: PPS is equipped with modern, state-of-the-art facilities that enable efficient and precise secondary packaging operations. Our production lines are designed to handle a wide range of pharmaceutical products, ensuring flexibility and scalability for our clients.

Lot code control – meticulous control of customer supplied materials is crucial for all industries, particularly for pharmaceuticals. Our ERP system maintains complete lot code control and full accountability of all customer products from receiving, through packaging and shipping.

Regulatory Compliance: As a contract packaging company serving the pharmaceutical industry, PPS understands the importance of regulatory compliance. We have a comprehensive understanding of Good Manufacturing Practices (GMP) and other relevant regulations, ensuring that our packaging processes meet the stringent requirements of regulatory authorities.

FDA-Certified Clean Room – Our FDA-Certified clean room provides a clean and safe environment to package a variety of medical, nutraceutical, and pharmaceutical products.

Secondary packaging is an essential component of the pharmaceutical industry, providing protection, safety, information, and convenience for the products. By prioritizing secondary packaging and partnering with specialized companies like PPS, the pharmaceutical industry continues to uphold the highest standards of safety and integrity, ultimately benefiting healthcare professionals and patients worldwide.

Peoria Production Solutions (PPS) stands out as a trusted and experienced contract packaging company, offering customized secondary packaging solutions for pharmaceuticals. With our commitment to quality, state-of-the-art facilities, and regulatory compliance, PPS plays a crucial role in ensuring that pharmaceutical products reach patients safely and efficiently. Contact us to learn how we can add value to your supply chain with exceptional and cost-efficient secondary packaging for pharmaceuticals.

The Importance of PPE Packaging

PPE Packaging

Personal Protective Equipment (PPE) plays a crucial role in safeguarding individuals in various industries, including healthcare, manufacturing, and construction. As the demand for PPE continues to rise, it is essential to emphasize not only the quality of the equipment but also the importance of proper PPE packaging.

PPE Packaging: Ensuring Safety and Protection

It is important to understand the significance of PPE packaging and how it contributes to ensuring the integrity, usability, and safe distribution of essential protective gear.

Preserving PPE Quality

Effective packaging is vital in preserving the quality and functionality of PPE. High-quality packaging materials and techniques protect PPE items from environmental factors such as moisture, dust, and UV radiation that could compromise their integrity. Additionally, proper packaging minimizes the risk of contamination during transportation, storage, and handling. By ensuring that PPE remains in pristine condition until it reaches the end-user, appropriate packaging helps guarantee its effectiveness in providing the necessary protection.

Facilitating Usability and Accessibility

PPE packaging should be designed to enhance usability and accessibility. Clear instructions and labeling on packaging materials enable users to identify the type of equipment, understand its proper usage, and follow any necessary precautions. Packaging should also be easy to open and reseal, allowing users to access PPE efficiently and ensuring that unused items remain protected until needed. By simplifying the process of retrieving and using PPE, well-designed packaging contributes to promoting safety practices and reducing the risk of errors.

Compliance with Regulations and Standards

PPE packaging must adhere to specific regulations and standards to ensure its reliability and compliance. Packaging materials and designs should meet industry guidelines and regulatory requirements, guaranteeing that they can withstand transportation, storage, and potential hazards. Compliance with regulations such as labeling standards, traceability, and tamper-evident features is crucial to instill confidence in end-users and authorities alike. Reliable packaging suppliers play a crucial role in providing PPE packaging solutions that meet these stringent requirements.

Specialized PPE Packaging Solutions

Various companies have recognized the importance of specialized packaging solutions for PPE. For instance, MDI offers customized PPE packaging options that cater to specific PPE requirements and regulations. Alta Packaging provides high-quality PPE packaging materials that ensure the protection and preservation of PPE during distribution and storage. Primary Packaging Resources offers innovative packaging solutions that prioritize safety, usability, and compliance.

PPE Packaging Services by Peoria Production Solutions

Peoria Production Solutions, a reputable contract packaging company providing all types of secondary packaging, kitting and assembly services, offers PPE packaging solutions. With our expertise in customized packaging solutions, we ensure that PPE items are appropriately packaged, labeled, and prepared for distribution. Peoria Production Solutions understands the importance of efficient packaging in maintaining the quality and safety of PPE, allowing organizations to focus on their core mission of protecting individuals.

As the demand for PPE continues to grow, the significance of proper PPE packaging cannot be overstated. Effective packaging preserves the quality of PPE, ensures its usability and accessibility, and promotes compliance with regulations and standards. Peoria Production Solutions provide specialized packaging solutions that cater to the unique requirements of PPE. By prioritizing quality packaging, organizations can enhance safety, protect individuals, and contribute to the overall success of PPE distribution.

In the face of ongoing challenges, it is crucial for stakeholders in the PPE industry to collaborate and invest in innovative packaging solutions. By doing so, we can further improve the safety, reliability, and accessibility of PPE, ensuring that individuals across various sectors have the necessary protection to perform their jobs safely and confidently.

Peoria Production Solutions has been a leading contract packaging company for more than 80 years, founded in 1941. We offer vast resources, including a large, state-of-the-art, FDA-compliant facility and a dedicated staff committed to total customer satisfaction and high quality. Contact us to learn more about our ISO9001:2015 registered services, including PPE packaging.

The Benefits of FIBC Packaging- Infographic

FIBC bags provide a better alternative over corrugated cartons for the handling and storage of many materials that would become heavy and awkward to handle or break down corrugated material. FIBCs provide many advantages over other types of material storage containers.

packaging with FIBC

Secondary Packaging Applications-Infographic

Secondary packaging describes the type of packaging that protects products inside and is often the first thing customers see when picking products off the shelf. Unlike primary packaging, which comes in direct contact with the product, secondary packaging adds another layer of protection and an opportunity to create brand awareness with marketing and product information.

Secondary Packaging Applications

Uses for FBICs- Infographic

Flexible intermediate bulk containers, FIBCs, are often the material of choice for many industrial storage and transportation requirements for dry, flowable goods. FIBCs are often used to hold and transport materials such as sand, plastic pallets, powders, minerals, and more.

Uses for FBICs

What is a Form Fill and Seal Bag?

Form Fill and Seal Bag Packaging

Form fill and seal bagging is an automated process that uses a continuous type of bag film that is filled and sealed to produce a sealed pouch. Form fill and seal bagging machines operate at high speeds to process multiple sealed bags continuously.

When to use a form fill and seal bag process

A form fill and seal bag operation is best used for repetitive production runs that use the same bag size. If versatility and flexibility are a concern, pre-made bags may be more suitable. Companies must balance requirements for volume, speed, and various bag size requirements.

Two Types of Form Fill and Seal Bagging

There are basically two different types of form fill and seal bagging equipment:

  • Vertical form fill and seal (VFFS)
  • Horizontal form fill and seal (HFFS)

Vertical form fill and seal bagging equipment operates on a vertical plane, sealing bags in an up and down process. This can take up less space when the work process area is tight.

Horizontal form fill and seal bagging equipment fills and seals bags on a sliding, horizontal plane where ends are cut from side to side.

Cost-Efficient Form Fill and Seal Bagging Services

Making the investment into form fill and seal bagging equipment can be costly but worth it if companies can eliminate ongoing labor expenses for bag filling and packaging. Companies that package thousands of bags a day may see a better return on investment with form fill and bag operations. Contract packaging companies that provide auto bagging and sealing services can provide a solution.

Peoria Production Solutions, PPS, provides a wide range of bagging services to companies and manufacturers of all sizes. We offer cost-efficient contract packaging solutions, including secondary packaging, flexible packaging, filling and bagging to help companies meet their production goals. PPS is familiar with bagging a variety of products such as:

  • Birdseed
  • Dietary supplements
  • Flower and plant seed
  • Nutraceuticals
  • Single ingredient powders

We utilize a variety of auto bagging systems, machinery, and equipment to fill and automatically seal products in flexible pouches or bags. We use more than 12 different types of auto-bagging equipment and over 50 different machines. This allows us to provide versatile auto bagging services for products of different materials and sizes efficiently and cost-effectively. Our large state-of-the-art facility allows for dedicated work processes to be set up and customized to our customers’ needs.

PPS utilizes vertical continuous band sealing equipment as well as a heat tunnel, heat sealer, and hot stamp imprinter. We offer resources with quality suppliers for flexible packaging materials, including bags, tags, labels, and tickets. Auto bagging provides many benefits, with the ability to package products quickly to improve inventory flow and reduce labor expenses. This equals improved productivity and profitability.

PPS differs from other contract packaging companies with our not-for-profit status, allowing us to be competitive on many levels. We are fully self-sustaining and have been providing gainful employment to highly skilled people with alternate abilities for more than 80 years. We utilize automated equipment and follow a strict quality policy as part of our ISO9001:2015 registration.

Peoria Production Solutions has been providing contract packaging solutions for more than 80 years. We help businesses of all sizes meet production requirements with secondary packaging, wrapping, filling, bagging, kitting, assembly, and more. Contact us to learn how to improve your packaging processes with auto bagging from an experienced contract packaging company.