Peoria Production Solutions

Peoria Production Solutions provides contract electronic kit assembly services of various products and components to provide a full kit assembly, packaged and shipped according to your specifications.

Contract Electronic Kit Assembly Services

Peoria Production Solutions offers experienced contract assembly services with more than 80 years in business, focused on providing solutions to companies of all sizes with specialized, outsourcing needs. We assemble, package and ship completed electronic assemblies with high attention to detail and strict quality control procedures. Our range of kit assembly services includes:

• Mechanical and electrical components
• Single or multi-step assembly
• Sub-assembly or final assembly
• Complete packaging, palletizing and shipping

Our staff is experienced in using precision tooling and following all quality control procedures. We pride ourselves on being a solutions provider, with the right people, training, capabilities, and capacity to bring value to your supply chain.

ISO9001:2015 Driven Procedures with State-of-the-Art Facility

Peoria Production Solutions has a long history of providing solutions to Fortune 100 manufacturers who require consistent quality of assembled and packaged products with reliable on-time delivery. Our ISO9001:2015 quality program is enforced with top-down involvement with every employee dedicated to providing total customer satisfaction. We practice lean principles and value stream mapping (VSM) activities for maximum productivity and to eliminate waste and bottlenecks in our processes.

Our fully integrated warehouse and ERP system provide lot code traceability of all incoming materials and outgoing products. With 15 shipping and receiving bays and our modern 130,000 square foot facility, we have the capacity to support all current programs and room for expansion. We are dedicated to your total success and have the room to set up dedicated assembly stations for maximum quality control.

Cost-Efficient Contract Electronic Kit Assembly Services

Our contract assembly services include electronic kit assembly such as assembling parts with multiple screws, assembling housings and motors. We have vast experience in electronic kit and mechanical assembly services, providing cost-efficient assembly services with the most competitive rates in the industry. As a not-for-profit organization, our mission is to provide jobs to high-functioning people with disabilities. With a focus on jobs rather than profits, we are able to be responsive to your needs on many levels.

We are dedicated to investing in our staff through training, personal and professional development. Due to our commitment to our staff and their personal success, we enjoy very low turnover from a team dedicated to your complete satisfaction. We provide cross-training for maximum productivity and focus on teamwork throughout the organization, developing a knowledgeable, highly skilled and trained staff.

Electronic Contract Assemblers with a Successful Track Record

Peoria Production Solutions was founded in 1941, and has been a successful, self-sustaining not-for-profit organization for more than 80 years. We continually invest in our people, in updated, automated equipment and our facility. As part of our commitment to reducing our environmental footprint, we went completely solar by utilizing our large facility rooftop to generate renewable solar power. We practice recycling programs throughout the facility and are dedicated to continual improvement with innovative, energy saving operations.

Our success is built on strong, personal relationships and we know that we are not successful unless you are successful. We specialize in providing solutions to your challenges that meet your budget and deadlines.

Peoria Production Solutions offers a wide range of outsourcing solutions including contract assembly, contract manufacturing electronic assembly, kitting, packaging and sewing. We have experience with mechanical and electronic assembly, for products ranging from simple to complex to meet your tolerances. Contact us to see how we can improve your supply chain with contract electronic kit assembly services.

Peoria Production Solutions (PPS) provides automotive sub-assembly services to help manufacturers streamline their production processes, enhance supply chain efficiency, and maintain strict quality standards. Automotive manufacturers face increasing pressure to reduce costs, improve production timelines, and ensure precision in component assembly.

By outsourcing parts assembly and kitting to a trusted partner like PPS, businesses can focus on core manufacturing while receiving ready-to-install, high-quality components that integrate seamlessly into their final production.  PPS adds value to automotive supply chains with production solutions that meet customer specifications and quality standards.

What is Automotive Sub-Assembly?

Automotive sub-assembly is the process of pre-assembling components and systems before they reach the final vehicle assembly line. This approach enhances production efficiency, reduces labor costs, and ensures greater consistency in quality. By assembling individual parts into ready-to-install sub-components, manufacturers can streamline workflows, minimize delays, and optimize resource allocation on the main assembly line.

Types of Automotive Sub-Assembly Services

• Mechanical Sub-Assembly – Pre-assembling structural and mechanical components such as brackets, housings, engine components, and suspension systems before their final integration.
• Electronic Sub-Assembly – Assembling and testing critical electrical components like wiring harnesses, sensors, and control modules to ensure functionality and seamless vehicle integration.
• Interior Component Assembly – Preparing door panels, dashboards, seating systems, and trim pieces for quick installation on the production line.

The Role of Kitting in Automotive Sub-Assembly

Efficient kitting services are essential for maintaining smooth production flow and eliminating bottlenecks. By pre-organizing and packaging essential parts and components needed at each stage of assembly, manufacturers ensure that workers have everything they need—exactly when they need it. This reduces downtime, enhances accuracy, and accelerates the assembly process.

Benefits of Outsourcing Automotive Sub-Assembly

Outsourcing automotive sub-assembly to a trusted provider like Peoria Production Solutions (PPS) allows manufacturers to enhance efficiency, reduce costs, and maintain consistent quality standards. By leveraging specialized expertise, advanced technology, and scalable solutions, automotive companies can focus on core production while ensuring seamless integration of sub-assembled components.

Improved Efficiency

• Eliminates the need for time-consuming in-house assembly, allowing manufacturers to focus on final vehicle production.
• Accelerates turnaround times by optimizing workflows and ensuring components are pre-assembled and ready for installation.
• Enhances production flow by reducing bottlenecks and ensuring that each part arrives at the right time in the right sequence.

Cost Savings

• Reduces labor costs associated with in-house sub-assembly.
• Minimizes capital investment in specialized assembly equipment, workspace, and training.
• Decreases the risk of waste and rework by ensuring sub-assembled components meet quality standards before integration.

Higher Quality & Consistency

• ISO9001:2015-certified assembly providers ensure that every component is assembled with precision and accuracy.
• PPS utilizes an ERP system for real-time tracking, quality control, and inventory management, ensuring visibility throughout the supply chain.
• Standardized quality control procedures prevent defects, improving overall vehicle reliability and performance.

Supply Chain Optimization

• Just-in-time (JIT) assembly reduces the need for excessive warehousing, allowing manufacturers to operate leaner and more efficiently.
• Reliable sub-assembly services ensure that final assembly lines run smoothly without delays caused by missing or incomplete components.
• End-to-end supply chain support, including inventory management and packaging, ensures seamless logistics integration.

Scalability & Flexibility

• Easily scale operations based on changing production demands, whether increasing output or adapting to new vehicle models.
• Flexible assembly solutions allow for customization of parts, adapting to specific design updates and manufacturing requirements.
• PPS’s expertise in varied assembly needs ensures a smooth transition when introducing new automotive models or product lines.

By outsourcing automotive sub-assembly to Peoria Production Solutions, manufacturers gain a trusted partner who delivers cost-effective, high-quality, and scalable assembly solutions designed to optimize production efficiency and supply chain performance.

PPS’s Expertise in Automotive Sub-Assembly

Peoria Production Solutions (PPS) provides high-precision automotive sub-assembly services, ensuring efficiency, quality, and supply chain optimization for manufacturers. With a proven track record in contract assembly and component pre-assembly, PPS delivers cost-effective, scalable assembly solutions designed to streamline production processes.

ISO9001:2015 Certification – Commitment to Quality

• PPS follows strict quality control protocols to ensure defect-free sub-assembled components.
• Industry-compliant processes guarantee precision, consistency, and adherence to automotive manufacturing standards.
• Continuous improvement initiatives drive operational excellence, reducing defects and enhancing efficiency.

ERP System & Real-Time Inventory Management

• PPS utilizes an Enterprise Resource Planning (ERP) system to provide real-time tracking of inventory, ensuring optimal stock levels and preventing supply chain disruptions.
• Advanced data analytics support demand forecasting, reducing excess inventory and improving efficiency.
• Seamless integration with manufacturers’ supply chains enables just-in-time (JIT) delivery, reducing lead times.

Skilled Workforce & Employee Training

• PPS invests in ongoing employee training in lean manufacturing, process improvement, and quality assurance.
• Experienced technicians handle precision assembly of complex components, ensuring compliance with OEM specifications.
• A dedicated workforce committed to efficiency and accuracy enables high-volume, high-quality production.

Automated Assembly & Testing Equipment

• PPS leverages automation to enhance speed, accuracy, and repeatability in automotive sub-assembly.
• Advanced testing equipment ensures that all sub-assembled components meet rigorous quality control standards before shipment.
• Automated systems support error-proof assembly, reducing defects and improving overall production reliability.

With Peoria Production Solutions, automotive manufacturers benefit from a trusted sub-assembly partner offering scalable, high-quality, and cost-efficient solutions. Learn more about PPS’s Sub-Assembly Services.

How PPS Supports Automotive Manufacturers of All Sizes

Peoria Production Solutions (PPS) works with automotive manufacturers of all sizes, offering scalable sub-assembly services that enhance efficiency and ensure high-quality component assembly. Whether supporting high-volume OEM production, streamlining Tier 1 and Tier 2 supplier operations, or providing custom solutions for specialty manufacturers, PPS delivers cost-effective, precision-driven assembly solutions.

• For Large OEMs – PPS supports large-scale production with efficient, high-quality sub-assembly processes, ensuring seamless integration into final vehicle manufacturing.
• For Tier 1 & Tier 2 Suppliers – PPS provides component pre-assembly services, helping suppliers optimize production workflows, reduce costs, and meet stringent automotive industry standards.
• For Specialty & Aftermarket Manufacturers – PPS offers flexible, low-volume, and custom component assembly solutions, catering to niche markets and specialty automotive applications.

Why Choose PPS for Automotive Sub-Assembly?

PPS stands out as a trusted contract assembly partner for the automotive industry, offering end-to-end sub-assembly solutions that improve production efficiency, enhance quality, and reduce overall costs.

• Decades of Experience – Proven success in supporting automotive manufacturers with contract assembly and pre-assembly solutions.
• Customizable Solutions – Services are designed to meet specific production requirements, whether for high-volume assembly or specialized, low-run components.
• Advanced Quality Control – ISO9001:2015-certified processes ensure every component is inspected, tested, and verified before shipment.
• End-to-End Assembly & Kitting Services – PPS provides comprehensive support, including assembly, kitting, secondary packaging, and distribution.

Learn more about how PPS supports the automotive and transportation industry.

Automotive sub-assembly is essential for improving production efficiency, reducing costs, and enhancing quality control. PPS provides scalable, high-precision sub-assembly services, ensuring manufacturers receive reliable, high-quality components on time.

Peoria Production Solutions provides customized automotive kitting and assembly services to help manufacturers streamline production, improve quality, and reduce costs. Our ISO-certified processes, advanced automation, and skilled workforce ensure precision and efficiency at every stage. Contact us today to enhance your supply chain with expert automotive sub-assembly solutions.

Peoria Production Solutions (PPS) offers various production and secondary production services such as sub assembly, medical device sub assembly, kitting, and packaging. With over 80 years of experience, PPS is dedicated to providing high-quality sub assembly services that meet the stringent standards of the healthcare industry. PPS is proud to have been featured in Healthcare Everything magazine, as one of the top 5 healthcare packaging companies in 2023.

Our extensive expertise and commitment to excellence make us a trusted partner for manufacturers looking for reliable and efficient assembly solutions.

Importance of Quality and Compliance in Medical Device Sub Assembly

Ensuring that medical devices are assembled and packaged correctly is crucial for patient safety and product efficacy. PPS’s adherence to strict quality control measures and regulatory standards ensures that all processes are reliable and compliant. Our ISO9001:2015 certification and FDA-certified clean room further demonstrate our commitment to maintaining the highest quality standards in every project. By partnering with PPS, you can be confident that your medical devices will be assembled with precision and care, meeting all necessary regulatory requirements.

Medical Device Sub Assembly: Expertise and Commitment to Quality

PPS has built a reputation for excellence in sub-assembly services and packaging of medical devices. With decades of industry experience, we understand the unique challenges and requirements of the healthcare sector. Our commitment to quality is unwavering, ensuring that every product we handle meets the highest standards of safety and efficacy. This dedication makes us a trusted partner for manufacturers seeking reliable and precise assembly solutions.

Advanced Technology and Skilled Workforce

At PPS, we leverage advanced technology and a highly skilled workforce to deliver top-tier sub assembly services. We specialize in assembling single-use, disposable medical products, packaging for medical devices, and secondary packaging for items already in compliant packaging. Our state-of-the-art equipment and experienced team ensure that each project is executed with precision and efficiency, guaranteeing that your products are assembled accurately and ready for distribution. Whether it’s simple or complex assemblies, PPS is a sub assembly company with the capabilities to meet your needs.

PPS Capabilities for Medical Device Sub Assembly

Single-use, Disposable Medical Products

PPS specializes in the assembly and packaging of single-use, disposable medical products. Our processes ensure these products meet all quality and regulatory requirements, providing reliable and safe solutions for the healthcare industry. We understand the importance of precision and hygiene in handling disposable medical products, and our team is dedicated to maintaining the highest standards.

Packaging for Medical Devices

We provide comprehensive kitting, assembly, and packaging services for medical devices, ensuring that products are securely packaged and compliant with industry standards. Our packaging solutions are designed to protect the integrity of medical devices during storage and transportation, ensuring they reach healthcare providers and patients in optimal condition.

Face Shield Assembly and Manufacturing

PPS offers face shield assembly and manufacturing services, delivering high-quality protective equipment for the healthcare industry. Our face shields are designed to provide maximum protection and comfort, and our efficient assembly processes ensure that we can meet high demand quickly and reliably.

Swab Testing Packaging

Our capabilities include packaging pre-packaged swabs for testing, ensuring they are ready for distribution and use. We handle these sensitive items with care, ensuring that they remain uncontaminated and effective for accurate testing.

Sneeze Guards Manufacturing and Assembly

We manufacture and assemble sneeze guards, providing essential protective barriers for various settings. Our sneeze guards are designed to offer effective protection against airborne particles, helping to maintain safe environments in healthcare facilities, offices, and public spaces.

Assembly and Kitting of Non-Sterilized Medical Instruments

PPS handles the assembly and kitting of medical instruments that do not require sanitization, such as home health machines. Our meticulous assembly processes ensure that these instruments are ready for use, meeting all necessary specifications and quality standards.

Secondary Packaging for Sterile Products

While we do not perform initial sterile packaging, PPS excels in secondary packaging for items already in compliant packaging. We ensure that sterile products are handled in a manner that maintains their sterility and integrity, providing an additional layer of protection and ensuring they are ready for safe use.

Industry Standards and Certifications

ISO9001:2015 Certification

PPS is ISO9001:2015 certified, ensuring our processes meet the highest quality standards. This certification reflects our commitment to continual improvement and excellence in all aspects of our operations. Our staff follows clearly defined work processes and procedures and undergoes ongoing training and cross-training to facilitate efficient, high-quality processes.  Our quality policies guarantee that our assembly and packaging services adhere to strict quality management principles, providing our clients with consistent, reliable, and high-quality solutions.

FDA-Certified Clean Room

Our FDA-certified clean room allows us to perform assembly and packaging under stringent hygienic conditions, essential for medical device sub assembly. This certification ensures that we maintain an environment free from contaminants, crucial for the safe and effective production of medical devices. By adhering to these rigorous standards, we ensure that our clients’ products are assembled and packaged in compliance with the highest regulatory requirements, safeguarding patient health and product efficacy.

Benefits of Partnering with PPS for Medical Device Sub Assembly

High-Quality, Compliant Solutions

Partnering with PPS ensures that you receive high-quality, compliant solutions tailored to the specific requirements of the healthcare industry. Our adherence to stringent quality standards and regulatory guidelines guarantees that your medical devices are assembled and packaged to the highest standards, ensuring safety and reliability.

Custom Services for Specific Healthcare Needs

We offer customized services designed to address the unique needs of healthcare providers and manufacturers. Whether you require assembly, packaging, or kitting services, PPS provides solutions that are specifically tailored to meet your individual requirements, ensuring that your products are handled with the utmost care and precision.

Reliable and Efficient Assembly Processes

Our reliable and efficient assembly processes ensure that your products are assembled accurately and are ready for distribution. By leveraging advanced technology and a skilled workforce, PPS delivers timely and precise assembly services, helping you maintain your production schedules and meet market demands.

Partner with PPS for your medical device sub assembly needs and experience the benefits of high-quality, compliant, and efficient solutions.

PPS offers comprehensive assembly and packaging services tailored to meet your specific needs. We provide high-quality, compliant solutions with our ISO9001:2015 certification and FDA-certified clean room. Contact us today to learn how we add value to your supply chain with medical device sub assembly services.